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Resistance monitoring tag

The ZARC resistance tag reads the resistance of an element connected to it and reports the value in real time. Sensors and instruments often present what they measure as a resistance: temperature probes, level and position senders, sensing cables. The tag turns those into live readings without replacing them, and reports a circuit that has gone open or short. It runs on its own battery and needs no wiring back to a panel.

01

What it reports

The tag reads resistance continuously and reports at the interval set for the site, down to every minute. Each report can carry the current value and the maximum, minimum and average for the interval.

The dashboard shows the reading in ohms, or scaled to the quantity the element represents: degrees for a temperature probe, a percentage for a level or position sender. The scaling is set per input, to the element's own curve.

An open circuit and a short circuit are reported as faults, not as readings. A broken lead or a failed element is told apart from a real change in the thing being measured.

Resistance that drifts is a warning in itself. A heating element, a connection or a probe whose resistance creeps over weeks is on its way out, and the trend shows it.

The tag reads what is already there. It does not replace insulation, earth or electrical safety testing, and it is not connected to live circuits.

02

Applications

Resistance is how a great deal of existing equipment reports itself. The uses below are the common ones.

Resistance temperature probes

Probes already fitted in pockets, tanks and ducts, read without replacing them. Where a new probe is being fitted, the temperature tag is the simpler choice.

Heating elements and trace heating

An element whose resistance has drifted, or gone open, before the pipe it protects freezes.

Corrosion probes

Probes that lose metal as the structure does, with resistance rising as they thin. The trend is the corrosion rate.

Connections that are deteriorating

A joint or contact whose resistance climbs with time, reported before it fails.

03

Where it can go

The tag sits within a lead's reach of the element it reads. Typical positions:

Beside a probe pocket

On the pipe, tank or duct that carries the probe.

At a tank

Next to the level sender's terminals.

On a valve or damper

Beside the actuator's feedback terminals.

In a plant room

At the end of a sensing cable run.

In a cabinet or kiosk

On the loop it watches.

At a test point

Where a corrosion or monitoring probe is terminated.

04

In the dashboard

Every input shows its live value, in ohms or in the units it has been scaled to, with a trend from the last hour to the last year. The dashboard works out the maximum, minimum and average over any period and marks open-circuit and short-circuit faults separately from readings. Records export for maintenance files and audits.

Limits are set per input: high, low, trend and duration. When one is crossed the alert is raised in real time and goes by email or SMS, and through an app where required, to the people you name, with escalation to further contacts.

  • Live value for every input, in ohms or scaled units
  • Trend graphs from one hour to one year
  • Maximum, minimum and average over any period
  • Open-circuit and short-circuit faults shown separately
  • Slow drift over weeks made visible
  • High, low and trend limits per input
  • Time spent beyond each limit
  • Every alert logged with the reading that raised it
  • Records exported for maintenance and audits
  • A tag that misses its reporting interval is flagged

05

Industries

Resistance tags are fitted wherever existing probes, senders and loops need to be seen remotely, including:

06

Technical specification

Resistance monitoring tag: technical specification
ParameterSpecification
MeasurementResistance of a connected element, read continuously and reported in real time
InputWired connection to the element; wiring arrangement to the requirement
UnitsOhms, or scaled to the quantity the element represents
ScalingCurve or factor set per input, to the element's own characteristic
Values reportedCurrent value, maximum, minimum and average for each reporting interval
Range and accuracySpecified to the requirement
Open and short circuitReported as faults, separately from readings
Element changesNone; the tag reads the element already fitted
Reporting intervalConfigurable, down to every minute
Limit alertsHigh and low limits, set per input
Trend alertsValue drifting at a rate you set
Duration alertsTime beyond a limit, so a brief excursion does not alarm
Alert deliveryDashboard, email or SMS; app where required
RecipientsNamed people and groups, with escalation to further contacts
Gateway power lossRaises its own platform alert
Missed reportsA tag that misses its reporting interval is flagged in the dashboard
DashboardLive value, trends, max/min/average, faults, drift; configured to your requirement
RecordsEvery reading and fault time-stamped and exportable
DataFull history; UK-hosted or on servers on your own site
PowerInternal battery, up to five years as standard; longer with additional cells
Radio433 MHz, one-way (transmit only)
Radio rangeSite-dependent; confirmed by site survey
EnvironmentIndoor or outdoor, enclosure specified to the location
MountingBeside the element, within lead reach
EnclosureStandard or built to the site; bespoke moulding for volume orders
Not forInsulation, earth or electrical safety testing; connection to live circuits
ChargesNo per-alert, per-user or licence charges
ManufactureMade to order in the UK
CertificationCE marked

07

From requirement to live alerts

Requirement

Tell us the element: what it is, what it measures and its resistance range. A data sheet or a part number is enough.

Configuration

Each tag is built to order for that element, with scaling, reporting interval and limits set.

Fitting

The tag is fixed beside the element and connected to its terminals. Nothing else on the equipment changes.

Commissioning

The reading is checked against the element's known value or a reference, open and short faults are proved, and alert routes are tested.

Ready to get started? Every deployment begins with a site survey.

Book a site survey

08

How it reports

Each reading leaves the tag on 433 MHz radio, reaches a ZARC gateway and appears on the dashboard, where scaling and limits are applied. The tag is transmit-only, with no receiver, and independent of any control system the element also feeds, so it adds a remote reading without touching the controls.

Questions we answer most.

What does the resistance tag do?

It reads the resistance of a connected element and reports it in real time, in ohms or scaled to the quantity the element represents.

What can be connected to it?

Resistance temperature probes, level and position senders, water sensing cable, loops and other elements that present their state as resistance.

Does it replace the existing sensor?

No. It reads the element already fitted.

Can it show a broken wire?

Yes. Open-circuit and short-circuit conditions are reported as faults, separately from readings.

Can the reading be shown in real units?

Yes. Scaling is set per input, so a probe shows degrees and a sender shows a percentage.

Can it show a slow drift?

Yes. A value creeping over weeks shows on the trend and can raise an alert.

Is it an insulation or earth tester?

No. It does not replace insulation, earth or electrical safety testing.

When should I use the dry contact tag instead?

When the signal is a contact that is open or closed. This tag is for a value that varies.

Does it need power or a network?

No. It runs on an internal battery and reports by radio to a ZARC gateway.

How long does the battery last?

Up to five years as standard, and longer where additional cells are fitted.

Looking for something else?

We work with any sensor for any application.

Most sensing needs are met by a tag we already build, configured for your equipment. If yours needs a sensor or interface we don't list, we have the engineering to build it. Tell us what you need to measure, and we will tell you how we would do it.

Discuss your requirement

Discuss a monitoring
or alerting solution

Tell us what is happening on site, what you need to see, and the event you need to hear about. We will come back with the system that answers it.

Location

Venator House, Unit 9, 15-17 St Stephen's Road, Bournemouth

Dorset, BH2 6LA · VAT GB 409644484

Products contact

Contact the engineering team

Direct to the team that designs and builds the range. Tell us the equipment and the event that matters.

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